PaperMachinery Blade Series

Introduction

The paper converting industry demands increasingly precise and durable cutting solutions to meet modern production requirements. This case study examines how PaperMachinery’s advanced blade systems address critical challenges in high-volume tissue paper production.

The Cutting Challenge in Tissue Production

Material Characteristics

• Ultra-soft tissue substrates (12-30gsm)
• Multi-ply laminated structures
• High-speed operation (up to 2,500m/min)

Production Pain Points

• Frequent blade changes (every 4-6 hours)
• Edge quality inconsistencies
• Fiber dust contamination

Precision Blade Solution

Blade System Specifications

Performance Parameters

• Operating speed: 2,200m/min continuous
• Blade life: 1,200km of cutting
• Cut quality: <0.1mm edge deviation

Case Study: Premium Tissue Line Upgrade

Production Background

• Machine: 3.6m wide tissue converter
• Material: 3-ply embossed tissue
• Requirement: 98% defect-free edges

Performance Results

Quality Impact

• Eliminated edge feathering
• Improved product premium appearance
• Reduced customer complaints by 65%

Technical Innovations

1. Harmonic Damping Technology
   • Vibration-optimized blade profile
2. Anti-Static Coating
   • Prevents fiber attraction
3. Quick-Change System
   • 90-second blade replacement

Future Developments

• IoT-Enabled Wear Monitoring
• Self-Sharpening Blade Systems
• Sustainable Manufacturing Processes

Conclusion

PaperMachinery blades deliver:
✓ Unmatched cutting precision
✓ Extended production runs
✓ Superior product quality

These advancements are transforming tissue paper manufacturing efficiency and product standards.